QUALITY MANUFACTURING
We take a system-level, holistic approach to designing a solution based on initial requirements from the customer. We leverage proven technologies, COTS components, and existing supply chains whenever possible.

Mechanical
Chasis/Enclosure
Metal
Extrusions
Plastics
Rapid Prototyping
3D printed
Soft tooling
Formed and more
Environmental Factors
Thermal
Acoustic
Ingress/Egress
ESD
Shock and Vibration
Racks
Scalable height and depth
Packaging
Single/multi
Crates
Carts
Medical carts and more

electrical
Board Design
FPGA
ARM
PIC (IO and Power Management)
Performance Opitmization
Optimal cost/lifecycle and quality balance
Power Supply
Variable voltage
Power distribution
Medical rated
Component Selection
Lifecycle
Cost and quality consideration
Cable Interconnect
Reliable,
Sourceable
Simple

software
Firmware
Ground up (for specific OS)
Modification
Feature adds
Component Firmware
Bios Development
and Customization
(Ground Up modification — simple splash screen, boot sequence, default configuration, etc…)
Driver Development
MS
Linux
RTOS
Application Development
Scalable engagements – full application to subsets
Embedded OS
Windows 10
Linux

design view
DFMEA
Design Failure Mode Effect Analysis

Chasis/Enclosure
Metal
Extrusions
Plastics
Rapid Prototyping
3D printed
Soft tooling
Formed and more
Environmental Factors
Thermal
Acoustic
Ingress/Egress
ESD
Shock and Vibration
Racks
Scalable height and depth
Packaging
Single/multi
Crates
Carts
Medical carts and more

Board Design
FPGA
ARM
PIC (IO and Power Management)
Performance Optimization
Optimal cost/lifecycle and quality balance
Power Supply
Variable voltage
Power distribution
Medical rated
Component Selection
Lifecycle
Cost and quality consideration
Cable Interconnect
Reliable,
Sourceable
Simple

Firmware
Ground up (for specific OS)
Modification
Feature adds
Component Firmware
Bios Development
and Customization
(Ground Up modification — simple splash screen, boot sequence, default configuration, etc…)
Driver Development
MS
Linux
RTOS
Application Development
Scalable engagements – full application to subsets
Embedded OS
Windows 10
Linux

DFMEA
Design Failure Mode Effect Analysis
EmbedTek incorporates and validates the technical, ergonomic, business, environmental, and regulatory dynamics of a project at each step of design.

Environmental Factors
Thermal
Min/Max operating temperature performance and margin of ind components
ESD
ESD immunity with expensive ESD gun
Acoustic
Acoustic output during operation
Shock and Vibration Tolerance
Simulate use environment and test to applicable standards
Ingress/Egress
Liquid and particulates to IP standards
EMI (radiated emissions)
Pre screen to ensure successful regulatory submittal

electrical
Power consumption
Confirm performance to margins and min/max requirements
Performance
Individual signal
Bus
Component
System level

Regulatory
Safety
UL, CE, CCC, CB
Other international standards
Materials
ROHS
REACH
Conflict Minerals
and more
Emissions
FCC
Immunity
EMC/ EMI

Reliability
HASS
Highly Accelerated Stress Screen
HALT
Highly Accelerated Life Test

Manufactur-ability
DFM
Design for Manufacturibility
DFA
Design for Assembly
DFT
Design for Test

Software
V & V
Verification
Validation

Thermal
Min/Max operating temperature performance and margin of ind components
ESD
ESD immunity with expensive ESD gun
Acoustic
Acoustic output during operation
Shock and Vibration Tolerance
Simulate use environment and test to applicable standards
Ingress/Egress
Liquid and particulates to IP standards
EMI (radiated emissions)
Pre screen to ensure successful regulatory submittal

Power consumption
Confirm performance to margins and min/max requirements
Performance
Individual signal Bus Component System level

Safety
UL, CE, CCC, CB
Other international standards
Materials
ROHS
REACH
Conflict Minerals
and more
Emissions
FCC
Immunity
EMC/ EMI

HASS
Highly Accelerated Stress Screen
HALT
Highly Accelerated Life Test

DFM
Design for Manufacturibility
DFA
Design for Assembly
DFT
Design for Test

V & V
Verification
Validation
Our manufacturing process and quality system is agile, flexible, automated, and adaptable to reduce the burden on our customers and eliminate errors.

Capture Exact Requirements
Configuration
Labeling
Documentation

Image Capture & Management
Capture image
Customer Specific
Install and verify on each unit
Automated software imaging process
Revision control
Process ensures consistency & documentation

Manufacturing Instructions
Detailed electronic instructions
Specific to customer configuration
Supports cellular manufacturing process

Production/ First Article
Build first article
Validate requirements have been met

Golden Sample
Create Automated Test Environment (ATE) profile
Verfity that every system meets customer requirements

Limited Build
Initial production run
Post production review
Engineering & Manufacturing sign-off

Rev Control Process
Automated Test Environment (ATE)
Computerized work instructions
Bill of Materials

Demand Management
Forecast/lead time customized to match expected demand profile
Provide supply chain flexibility
Control inventory & material liability

Cellular Manufacturing
Consistency
Productivity
Flexibility

Quality
FDA Registered
ISO 13485.2016

Turn Key Integration
Installation of customer specified:
Devices & materials
Software and images
Test, acceptance & record process
Detailed
Device history
COC
Post production
Labeling
Packaging
Branding
Customer docs/manuals

Test Fixtures
Develop customer specific test fixtures
Perform Final Acceptance Test

Distribution
Kitting
Purchased components
EmbedTek manufactured Systems

HLA
Design
One or more computers
Display, keyboard, router, power supply
Component compatibility
Combined power requirements
Thermal and acoustic considerations
Ergonomic
Chassis/Enclosure
Rack-mounted
Purpose-specific cart, pod, or console
Boxes that double as shipping containers
Incorporate company branding

Configuration
Software
Labeling
Packaging
Documentation
Branding
Acceptance Criteria

Capture image
Customer Specific
Install and verify on each unit
Automated software imaging process
Revision control
Process ensures consistency & documentation

Detailed electronic instructions
Specific to customer configuration
Supports cellular manufacturing process

Build first article
Validate requirements have been met
Customer acceptance prior to production launch

Create Automated Test Environment (ATE) profile
Verfity that every system meets customer requirements

Initial production run
Post production review
Engineering & Manufacturing sign-off

Automated Test Environment (ATE)
Computerized work instructions
Bill of Materials

Forecast/lead time customized to match expected demand profile
Provide supply chain flexibility
Control inventory & material liability

Consistency
Productivity
Flexibility

FDA Registered
ISO 9001.2015
ISO 13485.2016

Installation of customer specified:
Devices & materials
Software and images
Test, acceptance & record process
Detailed
Device history
COC
Post production
Labeling
Packaging
Branding
Customer docs/manuals

Develop customer specific test fixtures
Perform Final Acceptance Test

Kitting
Purchased components
EmbedTek manufactured Systems

Design
One or more computers
Display, keyboard, router, power supply
Component compatibility
Combined power requirements
Thermal and acoustic considerations
Ergonomic
Chassis/Enclosure
Rack-mounted
Purpose-specific cart, pod, or console
Boxes that double as shipping containers
Incorporate company branding
We assign a program manager that remains involved from initial engagement throughout the life of the partnership so that you have one point of responsibility. Customizable online support keeps you connected to the process.

Account Management
Single point of contact through entire engagement process
Multiple points of engagement with peers (Engineering, PM, Executive etc.)

Lifecycle Management
Proactive to avoid:
Unexpected component changes
Disruption to production
Increased cost
Planning & Communication through:
Detailed BOMs
End of life reports
Long range road maps

Customer Feedback
Database Tracks:
Progress on issues
Formal corrective action

Failure Analysis
Deep dive analysis of RMA returns
Repaired systems are refurbished to current requirements

Quarterly Report
Pareto (Trend) Analysis
Review of failure data for trends
Reviewed with customer quarterly

Support Contacts
Primary and secondary technical service contacts
Supplier quality engineering resources and reporting
Executive sponsor assigned to each account

Online Support
Installed base reporting Customizable online portal
RMA and new order tracking Service history by serial number
Real time view into account data available 24/7/365

Single point of contact through entire engagement process
Multiple points of engagement with peers (Engineering, PM, Executive etc.)

Proactive to avoid:
Unexpected component changes
Disruption to production
Increased cost
Planning & Communication through:
Detailed BOMs
End of life reports
Long range road maps

Database Tracks:
Progress on issues
Formal corrective action

Deep dive analysis of RMA returns
Repaired systems are refurbished to current requirements

Pareto (Trend) Analysis
Review of failure data for trends
Reviewed with customer quarterly

Primary and secondary technical service contacts
Supplier quality engineering resources and reporting
Executive sponsor assigned to each account

Installed base reporting Customizable online portal
RMA and new order tracking Service history by serial number
Real time view into account data available 24/7/365