QUALITY MANUFACTURING
We take a system-level, holistic approach to designing a solution based on initial requirements from the customer. We leverage proven technologies, COTS components, and existing supply chains whenever possible.
Mechanical
Chasis/Enclosure
Metal
Extrusions
Plastics
Rapid Prototyping
3D printed
Soft tooling
Formed and more
Environmental Factors
Thermal
Acoustic
Ingress/Egress
ESD
Shock and Vibration
Racks
Scalable height and depth
Packaging
Single/multi
Crates
Carts
Medical carts and more
electrical
Board Design
FPGA
ARM
PIC (IO and Power Management)
Performance Opitmization
Optimal cost/lifecycle and quality balance
Power Supply
Variable voltage
Power distribution
Medical rated
Component Selection
Lifecycle
Cost and quality consideration
Cable Interconnect
Reliable,
Sourceable
Simple
software
Firmware
Ground up (for specific OS)
Modification
Feature adds
Component Firmware
Bios Development
and Customization
(Ground Up modification — simple splash screen, boot sequence, default configuration, etc…)
Driver Development
MS
Linux
RTOS
Application Development
Scalable engagements – full application to subsets
Embedded OS
Windows 10
Linux
design view
DFMEA
Design Failure Mode Effect Analysis
Chasis/Enclosure
Metal
Extrusions
Plastics
Rapid Prototyping
3D printed
Soft tooling
Formed and more
Environmental Factors
Thermal
Acoustic
Ingress/Egress
ESD
Shock and Vibration
Racks
Scalable height and depth
Packaging
Single/multi
Crates
Carts
Medical carts and more
Board Design
FPGA
ARM
PIC (IO and Power Management)
Performance Optimization
Optimal cost/lifecycle and quality balance
Power Supply
Variable voltage
Power distribution
Medical rated
Component Selection
Lifecycle
Cost and quality consideration
Cable Interconnect
Reliable,
Sourceable
Simple
Firmware
Ground up (for specific OS)
Modification
Feature adds
Component Firmware
Bios Development
and Customization
(Ground Up modification — simple splash screen, boot sequence, default configuration, etc…)
Driver Development
MS
Linux
RTOS
Application Development
Scalable engagements – full application to subsets
Embedded OS
Windows 10
Linux
DFMEA
Design Failure Mode Effect Analysis
EmbedTek incorporates and validates the technical, ergonomic, business, environmental, and regulatory dynamics of a project at each step of design.
Environmental Factors
Thermal
Min/Max operating temperature performance and margin of ind components
ESD
ESD immunity with expensive ESD gun
Acoustic
Acoustic output during operation
Shock and Vibration Tolerance
Simulate use environment and test to applicable standards
Ingress/Egress
Liquid and particulates to IP standards
EMI (radiated emissions)
Pre screen to ensure successful regulatory submittal
electrical
Power consumption
Confirm performance to margins and min/max requirements
Performance
Individual signal
Bus
Component
System level
Regulatory
Safety
UL, CE, CCC, CB
Other international standards
Materials
ROHS
REACH
Conflict Minerals
and more
Emissions
FCC
Immunity
EMC/ EMI
Reliability
HASS
Highly Accelerated Stress Screen
HALT
Highly Accelerated Life Test
Manufactur-ability
DFM
Design for Manufacturibility
DFA
Design for Assembly
DFT
Design for Test
Software
V & V
Verification
Validation
Thermal
Min/Max operating temperature performance and margin of ind components
ESD
ESD immunity with expensive ESD gun
Acoustic
Acoustic output during operation
Shock and Vibration Tolerance
Simulate use environment and test to applicable standards
Ingress/Egress
Liquid and particulates to IP standards
EMI (radiated emissions)
Pre screen to ensure successful regulatory submittal
Power consumption
Confirm performance to margins and min/max requirements
Performance
Individual signal Bus Component System level
Safety
UL, CE, CCC, CB
Other international standards
Materials
ROHS
REACH
Conflict Minerals
and more
Emissions
FCC
Immunity
EMC/ EMI
HASS
Highly Accelerated Stress Screen
HALT
Highly Accelerated Life Test
DFM
Design for Manufacturibility
DFA
Design for Assembly
DFT
Design for Test
V & V
Verification
Validation
Our manufacturing process and quality system is agile, flexible, automated, and adaptable to reduce the burden on our customers and eliminate errors.
Capture Exact Requirements
Configuration
Labeling
Documentation
Image Capture & Management
Capture image
Customer Specific
Install and verify on each unit
Automated software imaging process
Revision control
Process ensures consistency & documentation
Manufacturing Instructions
Detailed electronic instructions
Specific to customer configuration
Supports cellular manufacturing process
Production/ First Article
Build first article
Validate requirements have been met
Golden Sample
Create Automated Test Environment (ATE) profile
Verfity that every system meets customer requirements
Limited Build
Initial production run
Post production review
Engineering & Manufacturing sign-off
Rev Control Process
Automated Test Environment (ATE)
Computerized work instructions
Bill of Materials
Demand Management
Forecast/lead time customized to match expected demand profile
Provide supply chain flexibility
Control inventory & material liability
Cellular Manufacturing
Consistency
Productivity
Flexibility
Quality
FDA Registered
ISO 13485.2016
Turn Key Integration
Installation of customer specified:
Devices & materials
Software and images
Test, acceptance & record process
Detailed
Device history
COC
Post production
Labeling
Packaging
Branding
Customer docs/manuals
Test Fixtures
Develop customer specific test fixtures
Perform Final Acceptance Test
Distribution
Kitting
Purchased components
EmbedTek manufactured Systems
HLA
Design
One or more computers
Display, keyboard, router, power supply
Component compatibility
Combined power requirements
Thermal and acoustic considerations
Ergonomic
Chassis/Enclosure
Rack-mounted
Purpose-specific cart, pod, or console
Boxes that double as shipping containers
Incorporate company branding
Configuration
Software
Labeling
Packaging
Documentation
Branding
Acceptance Criteria
Capture image
Customer Specific
Install and verify on each unit
Automated software imaging process
Revision control
Process ensures consistency & documentation
Detailed electronic instructions
Specific to customer configuration
Supports cellular manufacturing process
Build first article
Validate requirements have been met
Customer acceptance prior to production launch
Create Automated Test Environment (ATE) profile
Verfity that every system meets customer requirements
Initial production run
Post production review
Engineering & Manufacturing sign-off
Automated Test Environment (ATE)
Computerized work instructions
Bill of Materials
Forecast/lead time customized to match expected demand profile
Provide supply chain flexibility
Control inventory & material liability
Consistency
Productivity
Flexibility
FDA Registered
ISO 9001.2015
ISO 13485.2016
Installation of customer specified:
Devices & materials
Software and images
Test, acceptance & record process
Detailed
Device history
COC
Post production
Labeling
Packaging
Branding
Customer docs/manuals
Develop customer specific test fixtures
Perform Final Acceptance Test
Kitting
Purchased components
EmbedTek manufactured Systems
Design
One or more computers
Display, keyboard, router, power supply
Component compatibility
Combined power requirements
Thermal and acoustic considerations
Ergonomic
Chassis/Enclosure
Rack-mounted
Purpose-specific cart, pod, or console
Boxes that double as shipping containers
Incorporate company branding
We assign a program manager that remains involved from initial engagement throughout the life of the partnership so that you have one point of responsibility. Customizable online support keeps you connected to the process.
Account Management
Single point of contact through entire engagement process
Multiple points of engagement with peers (Engineering, PM, Executive etc.)
Lifecycle Management
Proactive to avoid:
Unexpected component changes
Disruption to production
Increased cost
Planning & Communication through:
Detailed BOMs
End of life reports
Long range road maps
Customer Feedback
Database Tracks:
Progress on issues
Formal corrective action
Failure Analysis
Deep dive analysis of RMA returns
Repaired systems are refurbished to current requirements
Quarterly Report
Pareto (Trend) Analysis
Review of failure data for trends
Reviewed with customer quarterly
Support Contacts
Primary and secondary technical service contacts
Supplier quality engineering resources and reporting
Executive sponsor assigned to each account
Online Support
Installed base reporting Customizable online portal
RMA and new order tracking Service history by serial number
Real time view into account data available 24/7/365
Single point of contact through entire engagement process
Multiple points of engagement with peers (Engineering, PM, Executive etc.)
Proactive to avoid:
Unexpected component changes
Disruption to production
Increased cost
Planning & Communication through:
Detailed BOMs
End of life reports
Long range road maps
Database Tracks:
Progress on issues
Formal corrective action
Deep dive analysis of RMA returns
Repaired systems are refurbished to current requirements
Pareto (Trend) Analysis
Review of failure data for trends
Reviewed with customer quarterly
Primary and secondary technical service contacts
Supplier quality engineering resources and reporting
Executive sponsor assigned to each account
Installed base reporting Customizable online portal
RMA and new order tracking Service history by serial number
Real time view into account data available 24/7/365
