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Quality Manufacturing

We take a system-level, holistic approach to designing a solution based on initial requirements from the customer. We leverage proven technologies, COTS components, and existing supply chains whenever possible.

Mechanical

Chasis/Enclosure

Metal
Extrusions
Plastics

Rapid Prototyping

3D printed
Soft tooling
Formed and more

Environmental Factors

Thermal
Acoustic
Ingress/Egress
ESD
Shock and Vibration

Racks

Scalable height and depth

Packaging

Single/multi
Crates

Carts

Medical carts and more

electrical

Board Design

FPGA
ARM
PIC (IO and Power Management)

Performance Opitmization

Optimal cost/lifecycle and quality balance

Power Supply

Variable voltage
Power distribution
Medical rated

Component Selection

Lifecycle
Cost and quality consideration

Cable Interconnect

Reliable,
Sourceable
Simple

software

Firmware

Ground up (for specific OS)
Modification
Feature adds
Component Firmware
Bios Development
and Customization
(Ground Up modification — simple splash screen, boot sequence, default configuration, etc…)

Driver Development

MS
Linux
RTOS

Application Development

Scalable engagements – full application to subsets

Embedded OS

Windows 10
Linux

design view

DFMEA

Design Failure Mode Effect Analysis

We take a system-level, holistic approach to designing a solution based on initial requirements from the customer. We leverage proven technologies, COTS components, and existing supply chains whenever possible.
Mechanical

Chasis/Enclosure
Metal
Extrusions
Plastics

Rapid Prototyping
3D printed
Soft tooling
Formed and more

Environmental Factors
Thermal
Acoustic
Ingress/Egress
ESD
Shock and Vibration

Racks
Scalable height and depth

Packaging
Single/multi
Crates

Carts
Medical carts and more

ELECTRICAL

Board Design

FPGA
ARM
PIC (IO and Power Management)

Performance Optimization

Optimal cost/lifecycle and quality balance

Power Supply

Variable voltage
Power distribution
Medical rated

Component Selection

Lifecycle
Cost and quality consideration

Cable Interconnect

Reliable,
Sourceable
Simple

software

Firmware

Ground up (for specific OS)
Modification
Feature adds
Component Firmware
Bios Development
and Customization
(Ground Up modification — simple splash screen, boot sequence, default configuration, etc…)

Driver Development

MS
Linux
RTOS

Application Development

Scalable engagements – full application to subsets

Embedded OS

Windows 10
Linux

design view

DFMEA

Design Failure Mode Effect Analysis

EmbedTek incorporates and validates the technical, ergonomic, business, environmental, and regulatory dynamics of a project at each step of design.

Environmental Factors

ENVIRONMENTAL FACTORS

Thermal

Min/Max operating temperature performance and margin of ind components

ESD

ESD immunity with expensive ESD gun

Acoustic

Acoustic output during operation

Shock and Vibration Tolerance

Simulate use environment and test to applicable standards

Ingress/Egress

Liquid and particulates to IP standards

EMI (radiated emissions)

Pre screen to ensure successful regulatory submittal

electrical

Power consumption

Confirm performance to margins and min/max requirements

Performance

Individual signal
Bus
Component
System level

Regulatory

Safety

UL, CE, CCC, CB
Other international standards

Materials

ROHS
REACH
Conflict Minerals
and more

Emissions

FCC

Immunity

EMC/ EMI

Reliability

HASS

Highly Accelerated Stress Screen

HALT

Highly Accelerated Life Test

Manufactur-ability

DFM

Design for Manufacturibility

DFA

Design for Assembly

DFT

Design for Test

Software

V & V

Verification
Validation

EmbedTek incorporates and validates the technical, ergonomic, business, environmental, and regulatory dynamics of a project at each step of design.
ENVIRONMENTAL FACTORS

Thermal
Min/Max operating temperature performance and margin of ind components

ESD
ESD immunity with expensive ESD gun

Acoustic
Acoustic output during operation

Shock and Vibration Tolerance
Simulate use environment and test to applicable standards

Ingress/Egress
Liquid and particulates to IP standards

EMI (radiated emissions)
Pre screen to ensure successful regulatory submittal

ELECTRICAL

Power consumption
Confirm performance to margins and min/max requirements

Performance
Individual signal Bus Component System level

software

Safety

UL, CE, CCC, CB
Other international standards

Materials

ROHS
REACH
Conflict Minerals
and more

Emissions

FCC

Immunity

EMC/ EMI

reliability

HASS

Highly Accelerated Stress Screen

HALT

Highly Accelerated Life Test

manufacturability

DFM
Design for Manufacturibility

DFA
Design for Assembly

DFT
Design for Test

software

V & V

Verification

Validation

Our manufacturing process and quality system is agile, flexible, automated, and adaptable to reduce the burden on our customers and eliminate errors.

Capture Exact Requirements

Configuration

 Software
 

Labeling

 Packaging
 

Documentation

 

 Branding

 Acceptance Criteria
 

Image Capture & Management

Capture image

Customer Specific

Install and verify on each unit

Automated software imaging process

Revision control

Process ensures consistency & documentation

Manufacturing Instructions

Detailed electronic instructions

 

Specific to customer configuration

 

Supports cellular manufacturing process

Production/ First Article

Build first article

 

Validate requirements have been met

 Customer acceptance prior to production launch
 

Golden Sample

Create Automated Test Environment (ATE) profile

Verfity that every system meets customer requirements

Limited Build

Initial production run

Post production review

Engineering & Manufacturing sign-off

Rev Control Process

Automated Test Environment (ATE)

Computerized work instructions

Bill of Materials

Demand Management

Forecast/lead time customized to match expected demand profile

 

Provide supply chain flexibility

 

Control inventory & material liability

 

Cellular Manufacturing

Consistency

Productivity

Flexibility

Quality

FDA Registered

ISO 9001.2015

ISO 13485.2016

Turn Key Integration

Installation of customer specified:

Devices & materials
Software and images

Test, acceptance & record process

Detailed
Device history
COC

Post production

Labeling
Packaging
Branding
Customer docs/manuals

Test Fixtures

Develop customer specific test fixtures

Perform Final Acceptance Test

Distribution

Kitting

Purchased components
EmbedTek manufactured Systems

HLA

Design

One or more computers

Display, keyboard, router, power supply

Component compatibility

Combined power requirements

Thermal and acoustic considerations

Ergonomic

Chassis/Enclosure

Rack-mounted

Purpose-specific cart, pod, or console

Boxes that double as shipping containers

Incorporate company branding

 
Our manufacturing process and quality system is agile, flexible, automated, and adaptable to reduce the burden on our customers and eliminate errors.
Capture Exact Requirements

Configuration
Software

Labeling
Packaging

Documentation

Branding

Acceptance Criteria

Image Capture & Management

Capture image

Customer Specific

Install and verify on each unit

Automated software imaging process

Revision control

Process ensures consistency & documentation

Manufacturing Instructions

Detailed electronic instructions

Specific to customer configuration

Supports cellular manufacturing process

Production / First Article

Build first article

Validate requirements have been met
Customer acceptance prior to production launch

Golden Sample

Create Automated Test Environment (ATE) profile

Verfity that every system meets customer requirements

Limited Build

Initial production run

Post production review

Engineering & Manufacturing sign-off

Rev Control Process

Automated Test Environment (ATE)

Computerized work instructions

Bill of Materials

Demand Management

Forecast/lead time customized to match expected demand profile

Provide supply chain flexibility

Control inventory & material liability

Cellular Manufacturing

Consistency

Productivity

Flexibility

Quality

FDA Registered

ISO 9001.2015

ISO 13485.2016

Turn Key Integration

Installation of customer specified:

Devices & materials
Software and images

Test, acceptance & record process

Detailed
Device history
COC

Post production

Labeling
Packaging
Branding
Customer docs/manuals

Test Fixtures

Develop customer specific test fixtures

Perform Final Acceptance Test

Distribution

Kitting

Purchased components
EmbedTek manufactured Systems

HLA

Design

One or more computers

Display, keyboard, router, power supply

Component compatibility

Combined power requirements

Thermal and acoustic considerations

Ergonomic

Chassis/Enclosure

Rack-mounted

Purpose-specific cart, pod, or console

Boxes that double as shipping containers

Incorporate company branding

We assign a program manager that remains involved from initial engagement throughout the life of the partnership so that you have one point of responsibility. Customizable online support keeps you connected to the process.

Account Management

Single point of contact through entire engagement process

Multiple points of engagement with peers (Engineering, PM, Executive etc.)

Lifecycle Management

Proactive to avoid:

Unexpected component changes
Disruption to production
Increased cost

Planning & Communication through:

Detailed BOMs
End of life reports
Long range road maps

Customer Feedback

Database Tracks:

Progress on issues
Formal corrective action

Failure Analysis

Deep dive analysis of RMA returns

 

Repaired systems are refurbished to current requirements

Quarterly Report

Pareto (Trend) Analysis

Review of failure data for trends

Reviewed with customer quarterly

Support Contacts

Primary and secondary technical service contacts

Supplier quality engineering resources and reporting

Executive sponsor assigned to each account

Online Support

Installed base reporting Customizable online portal

RMA and new order tracking Service history by serial number

Real time view into account data available 24/7/365

We assign a program manager that remains involved from initial engagement throughout the life of the partnership so that you have one point of responsibility. Customizable online support keeps you connected to the process.
Account Management

Single point of contact through entire engagement process

Multiple points of engagement with peers (Engineering, PM, Executive etc.)

Lifecycle Management

Proactive to avoid:

Unexpected component changes
Disruption to production
Increased cost

Planning & Communication through:

Detailed BOMs
End of life reports
Long range road maps

Customer Feedback

Database Tracks:

Progress on issues
Formal corrective action

Failure Analysis

Deep dive analysis of RMA returns

Repaired systems are refurbished to current requirements

Quarterly Report

Pareto (Trend) Analysis

Review of failure data for trends

Reviewed with customer quarterly

Support Contacts

Primary and secondary technical service contacts

Supplier quality engineering resources and reporting

Executive sponsor assigned to each account

Online Support

Installed base reporting Customizable online portal

RMA and new order tracking Service history by serial number

Real time view into account data available 24/7/365